Performance analysis of the 2DoF direct drive induction motor applying composite multilayer method

This study presents a composite multilayer method (CMM) to evaluate the performance of a two-degree-offreedom (2DoF) direct drive induction motor (2DoFDDIM) whose solid rotor is coated with a copper layer. It includes a rotary part and a linear part. Based on the traditional multilayer theory, a complete 2DoFDDIM CMM computer program importing propagation constants is built. Due to the complex magnetic field in a 2DoFDDIM, this study mainly analyses it from the perspective of a single DOF motor. An equivalent circuit for the rotary part of the 2DoFDDIM is then derived applying CMM and the 2D magnetic field distribution is obtained by solving Maxwell's equations in motor layers. The developed torques, power factors and stator currents of the rotary part with different slips and the latter two of the linear part at zero speed are calculated by CMM, which are then compared with results from the finite element method (FEM) and experimental results. The computation time of the CMM is far less than that of the FEM. The acceptable accuracy confirms the effectiveness of the CMM for analysis and performance calculations of the 2DoFDDIM

Design and analysis of a 2-DoF split-stator induction motor

A two degrees of freedom (2-DOF) actuator capable of producing linear translation, rotary motion, or helical motion would be a desirable asset to the fields of machine tools, robotics, and various apparatuses. In this paper, a novel 2-DOF split-stator induction motor was proposed and electromagnetic structure pa- rameters of the motor were designed and optimized. The feature of the direct-drive 2-DOF induction motor lies in its solid mover ar- rangement. In order to study the complex distribution of the eddy current field on the ferromagnetic cylinder mover and the motor’s operating characteristics, the mathematical model of the proposed motor was established, and characteristics of the motor were ana- lyzed by adopting the permeation depth method (PDM) and finite element method (FEM). The analytical and numerical results from motor simulation clearly show a correlation between the PDM and FEM models. This may be considered as a fair justification for the proposed machine and design tools

The characteristics analysis and cogging torque optimization of a surface-interior permanent magnet synchronous motor

This paper proposes optimal stator skewed slot analytical method for cogging torque reduction in surface-interior permanent magnet synchronous motor(SIPMSM) and analyzes the characteristics of SIPMSM. The series-parallel equivalent magnetic circuit models(EMCMs) of SIPMSM is built based on the characteristics of magnetic circuits, which is used to design the basic electromagnetic parameters of SIPMSM. Analytical expressions of cogging torque are derived from applying analytical techniques. Stator skewed slot for cogging torque minimum is adopted, and the stator skewed slot pitch is confirmed based on the analytical expressions of the resultant cogging torque. The cogging torque, torque ripple, back electromotive force(back-EMF), power-angle characteristics, efficiency and power factor of SIPMSM are analyzed by establishing 3-dimensional finite element model(3-D-FED) of SIPMSM with stator skewed slot and straight slot. It is shown that the comprehensive performance of optimized SIPMSM is improved as confirmed by finite element analysis and analytical calculation results

Analysis of temperature field for a surface-mounted and interior permanent magnet synchronous motor adopting magnetic-thermal coupling method

Aiming at obtaining high power density of surface-mounted and interior permanent magnet synchronous motor (SIPMSM), it is important to accurately calculate the temperature field distribution of SIPMSM, and a magnetic-thermal coupling method is proposed. The magnetic-thermal coupling mechanism is analyzed. The thermal network model and finite element model are built by this method, respectively. The effects of power frequency on iron losses and temperature fields are analyzed by the magnetic-thermal coupling finite element model under the condition of rated load, and the relationship between the load and temperature field is researched under the condition of the synchronous speed. In addition, the equivalent thermal network model is used to verify the magnetic-thermal coupling method. Then the temperatures of various nodes are obtained. The results show that there are advantages in both computational efficiency and accuracy for the proposed coupling method, which can be applied to other permanent magnet motors with complex structures

Mover design and characteristics analysis of 2DoFDDIM

Two degree-of-freedom direct drive induction motor (2DoFDDIM), capable of rotary, linear and helical motion, has widespread application. A new mover structure is proposed, which is made from a hollow cylinder with copper cast in the axial slots and the circumferential slots on its surface. Then, three-dimensional finite element models of 2DoFDDIM are used to determine the performances of rotary, linear and helical motion developed by the motor. The results show that the new mover has a great improvement on the motor performances of all modes of motions compared with the initial mover. The researches on mover structure and characteristics of 2DoFDDIM present a new path of optimisation on 2DoFIM

Mathematical model of two-degree-of-freedom direct drive induction motor considering coupling effect

The Two-degree-of-freedom direct drive induction motor, which is capable of linear, rotary and helical two, has a wide application in special industry such as industrial robot arms. It is inevitable that the linear motion and rotary motion generate coupling effect on each other on account of the high integration. The analysis of this effect has great significance in the research of two-degree-of-freedom motors, which is also crucial to realize precision control of them. The coupling factor considering the coupling effect is proposed and addressed by 3D finite element method. Then the corrected mathematical model is presented by importing the coupling factor. The results from it are verified by 3D finite element model and prototype test, which validates the corrected mathematical model